Innovation Series: Advanced Science (ISSN 2938-9933, CNKI Indexed)

Volume 3 · Issue 6 (2026)
160
views
DOI number:
10.66521/2938-9933-2026063002

Construction Technologies for Roller-Compacted Concrete Dams: Development, Engineering Validation, and Future Trends

 

Zeyu Wang, Guangwen Guo, Ying Yu, Zhihua Cheng

China Gezhouba Group Co., Ltd., Wuhan 430033, China

 

Abstract: Roller-compacted concrete (RCC) dams are widely used in hydropower and water conservancy projects because of their high construction efficiency and suitability for large-volume placement. With the continuous increase in dam height, placement intensity, and construction scale, modern RCC construction faces growing challenges related to workability stability, placement continuity, lift-joint quality, and temperature-induced cracking. Traditional experience-based control approaches are increasingly inadequate for projects that require both rapid construction and consistent quality performance. This paper reviews the development of RCC dam construction technologies from early exploratory applications to large-scale engineering practice and systematically summarizes key technologies from an engineering perspective, including Vebe-consistency-based workability control, high-efficiency delivery and placing systems, continuous lifting formwork technologies, and temperature control using embedded cooling water pipes. Representative engineering applications are used to demonstrate how these technologies function under practical construction constraints and how their coordinated implementation improves construction efficiency, structural integrity, and crack resistance. Finally, future development trends of RCC dam construction are discussed, with emphasis on green and low-carbon construction, material-structure compatibility, and the integration of digital and intelligent construction management.

 

Keywords: Roller-compacted concrete dams; Construction technology; Vebe consistency; Delivery and placing systems; Continuous lifting formwork; Cooling water pipes; Temperature control

 

References

[1]
National Energy Administration of China. (2021). Specification for construction of roller-compacted concrete dams (DL/T 5112-2021) (in Chinese).
[2]
Qin, S. X. (2018). Construction technology of high RCC dams (in Chinese). Regional Governance, (2), 195. http://dx.chinadoi.cn/10.3969/j.issn.2096-4595.2018.02.167
[3]
Liu, Y. B., Tan, J. J., & Li, Q. (2020). Study on technology and performance of roller-compacted concrete (in Chinese). Engineering Construction and Design, (23), 176-178.
[4]
Tian, Y. G. (2007). Discussion and analysis of VC value for roller-compacted concrete (in Chinese). Hydropower, 33(2), 46-48. http://dx.chinadoi.cn/10.3969/j.issn.0559-9342.2007.02.015
[5]
Zhang, W. (2025). Rapid RCC placement techniques for dam construction (in Chinese). Science and Technology Information, 23(16), 132-134.
[6]
Zhang, J. H. (2016). Application of grouped full-pipe chute systems in RCC construction of Huangdeng Hydropower Station (in Chinese). Building Materials and Decoration, (50), 283-284. http://dx.chinadoi.cn/10.3969/j.issn.1673-0038.2016.50.183
[7]
Li, M. (2023). Analysis of temperature control and crack prevention during RCC dam construction (in Chinese). Shaanxi Water Resources, (10), 195-197.
[8]
Liu, G. J. (2013). Review of formwork systems for RCC construction (in Chinese). Water Resources and Hydropower Construction, (5), 15-21.
[9]
Zhu, Y. M., & Zhang, J. B. (2002). Study on cooling water pipe temperature control during continuous RCC construction in hot seasons (in Chinese). Journal of Hydraulic Engineering, (11), 55-59. http://dx.chinadoi.cn/10.3321/j.issn.0559-9350.2002.11.010
[10]
Shan, F. L. (2019). Application of RCC formwork and temperature control technologies at Zhuangli Reservoir, Shandong Province (in Chinese). Water Resources Construction and Management, 39(4), 56-60. http://dx.chinadoi.cn/10.16616/j.cnki.11-4446/TV.2019.04.15
[11]
Zou, J., & Wang, Y. H. (2013). Design and construction of continuous climbing formwork for RCC dam at Tingzikou Hydropower Station (in Chinese). Sichuan Hydropower, 32(2), 120-121, 124. http://dx.chinadoi.cn/10.3969/j.issn.1001-2184.2013.02.037
[12]
Ouyang, T. (2025). Safety application of cantilever overturning formwork in high RCC arch dams (in Chinese). Waterborne Safety, (8), 124-126.
[13]
Ministry of Water Resources of China. (2020). Test code for hydraulic concrete (SL/T 352-2020) (in Chinese).
[14]
Cao, H. X. (2003). RCC placement techniques for the dam of Huilong pumped-storage power station (in Chinese). Yangtze River, 34(9), 46-47, 54. http://dx.chinadoi.cn/10.3969/j.issn.1001-4179.2003.09.023
[15]
Wang, Y. B., Shou, K., Liu, Y. Q., & Li, Q. X. (2020). Study and application of RCC placement methods at Souapiti Dam in Guinea (in Chinese). Hydropower, 46(1), 81-85. http://dx.chinadoi.cn/10.3969/j.issn.0559-9342.2020.01.022
[16]
Zhang, Y. H. (2019). Application of water-pipe cooling in temperature control of RCC dam construction (in Chinese). Water Science and Engineering Technology, (6), 56-59. http://dx.chinadoi.cn/10.19733/j.cnki.1672-9900.2019.06.17
[17]
Li, G. H., & Ran, R. (2015). Design and construction of full-pipe chute systems for RCC placement at Daoliuhe Reservoir (in Chinese). Sichuan Water Resources, 36(3), 37-39.
[18]
Liang, L., Jiang, T., Li, C., & Liu, X. J. (2024). Application of BIM technology in roller-compacted concrete placement using ultra-high-drop full-pipe chutes (in Chinese). Journal of Water Resources Science and Cold Region Engineering, 7(6), 123-128. http://dx.chinadoi.cn/10.3969/j.issn.2096-5419.2024.06.031
[19]
Chen, W., Chen, G. S., & He, S. D. (2025). Benefit analysis of first-stage cooling water circulation for intelligent temperature control of an RCC dam at T Hydropower Station (in Chinese). China High and New Technology, (17), 61-63. http://dx.chinadoi.cn/10.13535/j.cnki.10-1507/n.2025.17.17
[20]
He, X. T., Hou, Z., & Deng, X. Q. (2024). Construction technology of 6 m lift-height formwork for high RCC arch dams (in Chinese). Shaanxi Water Resources, (9), 122-125, 129.
[21]
Guo, Y. (2001). Rapid construction technology for high RCC arch dams (in Chinese). Hydropower, (8), 22-23. http://dx.chinadoi.cn/10.3969/j.issn.0559-9342.2001.08.008
[22]
Wang, R. J., Xu, J. X., Wu, Y. N., & Fu, X. A. (2008). Development and application of continuous lifting formwork for large-curvature RCC double-arch dams (in Chinese). China Rural Water and Hydropower, (2), 98-101.
[23]
Luo, C. X., Huang, J. L., & Su, X. L. (2010). Application of suspended bracket formwork in RCC gravity dams (in Chinese). Railway Engineering, (4), 105-107. http://dx.chinadoi.cn/10.3969/j.issn.1003-1995.2010.04.034
[24]
Qu, M. H., Hou, G. F., & Luo, G. (2011). RCC placement scheme for Shatuo Hydropower Station (in Chinese). Water Resources and Hydropower Engineering, 42(5), 30-31, 36. http://dx.chinadoi.cn/10.3969/j.issn.1000-0860.2011.05.011
[25]
Li, Y. M., Zhou, H. Y., Liao, Y., & Wei, Y. (2013). Selection and application of RCC placement methods at Longkaikou Hydropower Station (in Chinese). Hydropower, 39(2), 68-69, 86. http://dx.chinadoi.cn/10.3969/j.issn.0559-9342.2013.02.021
[26]
Wu, D. D. (2025). Study on RCC placement scheme for Ludila Hydropower Station dam (in Chinese). Yunnan Hydropower, 41(1), 166-169, 172. http://dx.chinadoi.cn/10.3969/j.issn.1006-3951.2025.01.042
[27]
Yao, T. Y., Gao, S. L., Ji, Y., & Wang, C. G. (2018). Application of negative-pressure chute combined with dump truck transport in RCC construction at Haokou Hydropower Station (in Chinese). Sichuan Water Resources, 39(6), 68-70.
[28]
Cui, H. T., & Bian, C. (2024). Temperature control design of an RCC gravity dam at Jiaohua Reservoir (in Chinese). Water Resources and Hydropower Construction, (6), 75-81.
Download PDF
Innovation Series

Innovation Series is an academic publisher publishing journals and books covering a wide range of academic disciplines.

Contact

Francesc Boix i Campo, 7

08038 Barcelona, Spain